5 Methods for 3D modeling of equipment for layout planning

When looking for 3D modeling of a 3D floor plan for a current project, you have already noticed that there are at least a handful of possibilities? This article will directly compare 5 different methods from a practical factory planning perspective. As you will see, all roads can lead to the goal. You will find a PDF for comparison below as a download.

Which 5 methods for 3D modeling are we talking about?

If you want to know more about the individual 3D modeling methods, I have linked corresponding blog articles in the list. For view modeling and hand measurement a short explanation follows.

What is view modeling?

Usually, 2D floor plans or 2D CAD drawings are used as data basis for this method. To create a 3D model, there must be at least one top view and two side views (from the front or back, and from the left or right). A simplified 3D model can then usually be reconstructed from these blueprints. When reconstructing a 3D model, several 2D views must always be compared with each other by the processor. This is usually done in a 3D modeling software by means of a set-up plane cross with correctly scaled drawing views.

At higher levels of detail, the effort can increase significantly or even lead to errors due to incorrect reading. In principle, however, an accurate 3D floor plan or planning model can be fed back with a checked CAD basis. Alternatively, technical documentation or illustrations in product sheets can be used. Here, however, it is important to know whether the concrete design of a machine is also correctly represented in a drawing view or whether it is only a principle representation with variable dimensions. This check is the responsibility of the model editor. One advantage here is that no on-site measurement is required to generate the 3D model.

What does manual measurement mean?

Hand measurement is a method that existed before the introduction of laser scanning. Conventional means such as tape measure, or even more modern a handheld laser measuring device are usually used for the measurement. This method is most effective in case of direct 3D modeling on site. This means that recorded length measurements are immediately transferred into 3D planning models in software on a notebook. Thus, the modeler can always switch very quickly between measurement and reconstruction. Missing dimensions can be taken from the real object at any time. Corrections can also be made quickly.

The disadvantage of the method is the high physical and sometimes also psychological strain on the operator due to the manual measurement and modeling in the often noisy environment of a factory. In return, however, valid and optimized 3D models and subsequently a 3D floor plan can be generated relatively quickly. Alternatively, the measurement can be done separately from the actual modeling, with the disadvantage of possible erroneous data.

How do the methods for 3D modeling differ in principle?

The 3D-CAD optimization represents a first special case, because here you already receive finished 3D models from the equipment supplier or building architect. These are only usually too complex or unfavorably structured for direct application in layout planning. This means that you have to turn very large data volumes into much smaller ones in order to use the 3D models effectively.

Laser scanning, on the other hand, first generates a much larger amount of data during automatic measurement of the surrounding space or room than is actually needed. This must then be greatly reduced again for effective layout planning. This practically means transforming complex and unstructured point clouds into simplified and separated surface models. Laser scanning is also only applicable in an existing factory on the floor.

With the three remaining methods, no 3D data exist at all. These are first created by a CAD expert and converted into the desired 3D model virtually by direct modeling on the basis of captured dimensions, photos or 2D CAD drawings.

Which software is best for 3D modeling for a factory floor plan?

Basically, software for 3D modeling can be divided into two categories. On the one hand, CAD (Computer-aided design) software which are often used in mechanical engineering and architecture for the design of technical products of all kinds. These include AutoCAD, Creo Elements, Fusion 360, CATIA or Solidworks. All these software tools create so-called CAD models with solid modeling methods and can export neutral exchange CAD file formats like STEP, IGES, DWG or DXF.

On the other hand, there are the so-called Digital Content Creation (DCC) tools such as Blender, Sketchup, Cinema 4D or 3ds Max which, in addition to their use in the technical field, are widely used in the artistic and architectural design field or the entertainment industry. They often are able to export well-known 3D file formats like Wavefront OBJ, Collada DAE, VRML which are known as polygon-based formats with the support of bitmap textures for realistic visualization and creating very small 3D layouts at the same time.

One advantage for modelers is the ability to influence the topology or subdivision of the polygons and thus the level of detail. In the end, all models must be output again as triangles in the so-called render pipeline. With CAD models, on the other hand, automatic triangulation usually takes place during export, which can generate very large amounts of data, especially with irregular or curved surfaces.

Blender takes a special role because it is a free 3D modeling software, while tools like 3ds Max are commercial software products, both with a huge user base and many professional modelings tools integrated.

Both categories of 3D modeling software can generate very accurate 3D planning models for use in factory design. However, DCC tools are better suited for photo modeling or view modeling, for example, and specialized CAD software in turn is often better suited for reconstructing 3D models from point clouds. All these 3D design software tools need a high degree of very specific skills to work effectively with them.

So which method is best for 3D modeling of equipment for a 3D floor plan?

In principle, there is no such thing as the best method. All of the methods mentioned, when used correctly, can lead to the necessary planning accuracy and acceptance among those involved in the planning process. However, there are certain criteria that can help you choose the best method or mix for you. For example, the lack of a data basis can be an exclusion criterion. The following are some decisive model-related selection criteria, which are summarized again in an overview below:

In principle, there is no such thing as the best method. All of the methods mentioned, when used correctly, can lead to the necessary planning accuracy and acceptance among those involved in the planning process. All methods are able to create the 3D models for a 3D floor plan or 3D layout. However, there are certain criteria that can help you choose the best method or mix for you. For example, the lack of a data basis can be an exclusion criterion. The following are some decisive model-related selection criteria, which are summarized again in an overview below:

  • data basis
  • complexity of the equipment
  • achievable level of detail
  • possible error costs
  • 3D modeling costs
  • capture building yes/no

Other factors primarily relate to availability and effort:

Intern:

  • employees
  • specialization
  • 3D modeling software
  • 3D modeling hardware
  • budget
  • time schedule

External:

  • service provider
  • specialization
  • budget
  • time schedule

Overview of comparison and evaluation of the 5 methods for 3D modeling

Comparison of 3D modeling types for equipment and buildings of a factory

Related topics:

Factory layout through digitization by laser scanning?

What is the right app, CAD system or planning software and when?

Should you create a digital factory layout in 3D?

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